I decided to try to make a sort of medium-sized Japanese tool chest, according to the more modern style. The main purpose of this experiment was to try to make a chest that used less lumber, that could then be sold for less money than the full-size tool chests.
I started with two 6-foot 1-by-10s, and I have a little bit left over for other projects. I planed the 3/4-inch lumber down to 5/8″ to decrease the bulk, and I ripped all of the skinnier pieces from the wider lumber. that’s why the sides are the height they are; rip a 9.25″ 1-by-10 in half and after planing off the saw marks you wind up sides 4.5″ tall. Deeper tool chests, I have found, result in to o much layering of tools. That is, things get buried. The box is about 2-feet long, which makes the whole thing a nice size to fit in car trunks and the like. The cost in lumber and nails is about $40, and I’m thinking of selling these for $100. What do you think?
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