bookmark_borderPeace Braids

Last week, we attended the “Armistice” event up at Cooper’s Lake Campground. Informally called “Pretendsic”, this was the event that the campground decided to run on their own after the SCA’s Pennsic War was cancelled again. It was a much smaller and informal version of a war, with no organized battles and many fewer classes. We did not even camp up there most nights, and brought all our own food. We spent a lot of time in camp braiding, and I completed these four braids.

Four Kute-Uchi Braids from Armistice

All four braids were made using kute-uchi hand-loop braiding. The two inner braids are Mitake-gumi 10-loop rectangular braids, both using a single ply of acrylic yarn for each loop. The two outer braids are Maru-genji-gumi 16-loop round braids. The inner of the two uses a single ply of acrylic yarn for each loop, and the outer uses two plies of cotton crochet thread for each loop. To keep the loops together in bundles for the 2-ply braid, I used rope kute handles. These were all braided while seated on a bench, and I used my toes to beat the stitches if the braids were too long for manual tightening.

bookmark_borderIndian Silk Kosode

Basically as soon as Sweetie and I had reached full immunity following our second COVID-19 inoculations (it’s not really a vaccine, you know), we went and visited my parents in NJ. They still live where I grew up in NJ, and although we did not want to go into NYC to visit fabric stores, I decided to search around the area to see what might have become available in the 30+ years since I left. Sure enough, the large presence of immigrants from Southeast Asia in my home town had resulted in some great fabric stores catering to their tastes, including one just 15 minutes from my parents’ house, called “Fabric Guy“. I was looking for some figured white silk for another project, but also wound up buying some of this lovely medium-weight silk brocade.

Close-up on the fabric

I suddenly decided that I needed a fancy kosode, because who doesn’t need a new fancy kosode every once in a while? One difficulty with the project is that the gold metallic threads for the flower buds (or whatever they are) are pretty much just behind those graphics. Cutting the fabric released hundreds of little whiskers, and I realized that wearing the kosode would break off more of those and they would get into everything else. The solution was to add a lining to the plan.

Open kosode, showing lining

I had some light-weight habotai silk in my stash, so I used that. I’ve made lined garments before, so this was not alien territory for me, but it has been a while. The trick, for those who don’t know it, is to leave closing the neckband for the very last step. That enables you to attach the sleeve linings to the body lining easily by pulling those seams to the outside of the garment. This silk was so light that keeping it still enough to sew was something of a challenge, but it came out OK, I think.

Indian Silk Kosode

bookmark_borderBlue Shibori Pajamas

After 16 (!) years, my hydrangea-print flannel pajamas (the first pajamas I ever made) are well on their way to being entirely worn out, so I decided to get around to doing some more sewing and make myself some new flannel pajamas.

Pajamas from blue shibori-print flannel

These use a great shibori-print “Snuggle” brand flannel from the fabric store and (again) my favorite sewing pattern of all time. Again, though, I left the pockets and false fly out of the pants. I did wind up cutting the fabric too short for the pants legs, so I added the same style cuff to the legs that the pattern has for the sleeves.

bookmark_borderNatural Shop Coat

Not so much lately, given the extreme heat we’ve been having, but for much of the Spring I found my blue shop coat to be extraordinarily handy. I’m the kind of person who won’t really leave the house without a jacket or coat of some kind, so a mid-weight, durable chore coat was nice to have. If I’d worn it recently for actual woodworking, it was probably too dusty to wear out in public, though.

I thought it would be handy to have a second shop coat, but I didn’t like any of the other colors of cotton duck cloth that the store had in stock. Blue is a good neutral color, but I didn’t want another blue one, and black is really not my style. I decided to use this “natural” duck cloth.

Shop Coat in Natural Cotton Duck

Sharon points out that the unbleached “natural” color will probably hide sawdust very well. It sure does get wrinkly in the wash, though. That “crumpled paper bag” texture you can see in the photo is not exaggerated by the lighting; that’s what it really looks like.

Also, for some reason I wound up attaching the pockets really low on this one. The upper pockets on the blue coat are up near the first button, but there are down at the second button, about 5 inches lower. The pockets are also larger on this one, so it gives the coat a bottom-heavy appearance. It’s far too late to worry about it now, though. Maybe I will add a pocket or two higher up, or some decorative embroidery.

I also added a button to the left breast pocket. I found that it was very tempting to put my phone in that pocket, but on the blue coat there was always a risk that the phone could slip out and be damaged on the shop floor (like my last two phones were). I should really add a flap or something to the blue coat’s breast pocket.

bookmark_borderMeasure and Mark Redux

So what did the little collection of tools on a stool look like at the end of the project?

Bit of a mess

You can see I’ve added a sashigane, a larger ruler, a socket awl and a drilling block. The awl is useful for making a hole where the brad point of a drill bit can go to keep the bit from skating around as the hole gets started. The block keeps the drill bit perpendicular to the surface of the wood as the hole is drilled. The other black plastic thing is a right-angle block.

bookmark_borderTabi 2020

It’s not even half-way through the year, and I already have this year’s tabi foot coverings finished.

Tabi in blue linen

For those of my readers who are not familiar with this tradition, I started sewing my own tabi a few years ago to go with my Japanese garb. They are usually made from leftover fabric from garb projects, but it’s just regular fabric, so they tend to wear out pretty quickly. I found that if I make a pair a year, I can keep ahead of the curve and always have at least a few pairs of tabi that are not worn out and shabby looking. Usually, I wind up finishing a year’s tabi in January or February of the following year. Not this year! Free time and your wife hosting local sewing circles can do that.

These are made from the blue linen I used for the hippari top I made for the field clothing outfit from this past December. They’re sewn entirely by hand, including attaching the himo ties, which I normally do by machine. This was not a decision to be a stickler about it, just that I was sewing these to have some sewing to do while being social, so why not stretch it out a little bit?

These are apparently the eleventh or twelfth pair of tabi I have made for myself. Scary. Maybe the next pair will be impractically fancy. We still have some really nice silk brocade sitting around.

bookmark_borderArts&Crafts End Table Project

Quite often, things sit on my project “to do” list for a season or a year until I’m absolutely sure I still want to make that thing. This project entered my list just two months ago, but it was such a motivating idea that I jumped right in on it after completing the smallest karabitsu. I bought all the lumber and other materials at Home Depot, and used almost all the power tools in my shop, so this is nothing that took great talent, uncommon materials, or specialty tools. Probably the only “talent” that made this project possible is the ability to plan, and the ability to follow plans.

Anyway, here it is. It’s an end table (or side table, whatever) in the “Arts & Crafts” (or maybe “Craftsman”) style. Made from red oak, stained a slightly darker brown, and finished with amber shellac.

Arts and Crafts End Table

The exact style is important because I wanted this table to go right at the end of my desk, and match the look of the desk as closely as possible. I have a file cabinet at the other end of the desk, and it came from the same furniture collection, and I though that having two match each other and a third not match would be visually jarring. They don’t even sell this desk any more, so buying an end table from this collection was not going to happen. What the heck, I’m a woodworker, right? Let’s just make one.

Table before finishing, next to desk

The only problem with that is that I have never made real furniture like this before. Years ago, I made the stereo cabinet, but I kind of winged it. I had to make a bunch of decisions about how such a thing even should be made, because the desk itself is mostly fakery. For instance, the ends of the “through tenons” that you can see on the desk are glued on. They are not even end grain! The “tenon ends” just under the surface of the desk are taller than the horizontal members of which they are supposed to be the ends. My tenon ends are really the ends of the horizontal members. My mortises are really full through-mortises. The ends of the vertical “ribs” really are tenons that fit into blind mortises in the horizontal members. The “inset molding” beneath the surface is not just routed onto the underside of a thick piece of wood, it’s a four-piece frame of 3/8″ wood that attaches the frame to the underside of the surface.

When you do this much planning on a project, though. You start to think about the project as a bunch of parts. It becomes very important that the pieces match the specification, and that each match the quality requirements of the project. However, it’s still just a bunch of pieces.

The pieces of an end table

Then, as the project progresses, things start getting more coherent. The first swipe of the staining pad and a stick of lumber starts to look more like a table leg. The pieces start getting assembled, and suddenly there is a piece of actual furniture. It’s almost magical. Suddenly it’s furniture!

The unfinished table after dry-fit assembly.

Then you add two coats of shellac (three on the top surface) and write a blog post, and suddenly the project is complete!

bookmark_borderCherry Surplus Box Project

Just in case you are under the impression that everything I do is always perfect, here’s a little project I had to make because I messed up my first try on the Sake Cup Box project. Sometimes I kind of “wing it” on projects, making decisions based on dimensions that are are penciled on cardboard boxes or post-it notes instead of sitting down to draw up formal plans and doing calculations. As you might expect, sometimes this bites me in the butt.

I made this box bottom, then when I tried it out with the dividers to check for size, I realized it was too small. I set it aside while I started over on a new box bottom, kept it aside while I made a lid for the Sake Cup Box, then I made a lid to fit this “surplus” box bottom instead of smashing it to bits in frustration.

Surplus Box Bottom

This time, the top of the lid is made from more strips of cherry, edge-glued together. I am getting tired of seeing this big stack of cherry scants in the shop, so this was a good way to use up a handful of them. The walls are also cherry strips, but I was able to get better glue joints this time, so there is no metal hardware. Hopefully, the whole thing doesn’t wind up smashed to pieces at some point.

Cherry Surplus Box

The floor is maple, resawn and bookmatched, but as this was my first try it is much more uneven than the floor of the Sake Cup Box. In a way, it’s a good thing this one was unusably small because the bottom it’s definitely not as nice.

The whole thing got the same walnut oil finish as the Sake Cup Box, because why not, so it also spent the last month in the drying closet. I’m no entirely sure what I’ll use this box for, but I am sure that I will use it for something. It’s big enough to hold 16 tama and some braiding supplies, and since it obviously matches the Cherry Marudai, maybe that’s what I will use it for.

bookmark_borderSake Cup Box Project

It spent a month in the furo, and now it’s ready to show off. This was one of my big projects last month, and it has been on my to-do list for a while.

Back at the SCA 50-year anniversary event, we purchased a dozen sake cups for a very good price from a merchant. Since a dozen is one box of cups, the merchant threw in the box so we could safely transport the cups home. This was just a cardboard box, so we have been keeping the cups in a plastic bento box ever since. The cardboard dividers between the cups got destroyed at Pennsic last year, so I made some new dividers from cherry, but still sized to fit in the plastic bento. Now, I have made the final box.

The Sake Cup Box

The top of the lid is made from some rough-sawn lumber I salvaged from Mr. Arimoto’s workshop during the restaurant furniture project. The walls of both the lid and the box body are made from off-cut cherry strips from making maurdai. I was having some trouble gluing the strips to the lid and floor pieces, so all the joinery is secured with brass escutcheon pins. This should also make it a little more durable. It’s finished with food-grade walnut oil, which is why it had to spend a month in the drying cabinet. That oil takes a really long time to cure.

Here’s what it looks like with the lid off:

Sake Cups in Box, with Dividers

The dividers are neither glued together, nor are they glued in. If I need this box for something else later, they will lift right out. The floor of the box is some resawn and book-matched maple that I had in the shop. I didn’t have enough or thick enough cherry left over. It started as 4/4 (roughly 1-inch thick) maple, so I resawed it to roughly half-inch thickness, then sanded it smooth and even.

Empty Sake Cup Box

I am really super-happy with the way this came out. It is significantly larger and heavier than the old plastic box, but it is also significantly classier.

bookmark_borderRosewood Armrest Coaster

Some months ago, in the beforetimes, I made an armrest coaster from walnut. This was nice, and well received, but we decided that another one would be handy. The local Rockler store was getting ready to move, and they had all their exotic lumber on sale. They had this rosewood board left, and Sharon loves rosewood, so into the basket and onto the todo list it went.

Rosewood armrest coaster

There are some cracks in the wood, and i tried filling them, with only limited success. It should not effect the structure, though. Most things about the construction were the same here, except I had to cut my own splines. I should have done that on the band saw instead of on the table saw. A bit of tape to keep the splines from falling into the saw after cutting made this much safer. The gluing went a lot better this time than last time. I guess I was more patient and more practiced. Anyway, here’s what it looks like in situ:

Coaster on armrest

A couple of doses of boiled linseed oil to seal the wood, and it’s ready to use.