projects – Page 3 – Nothing In It

Phone Tray

Posted on 2020.04.21 by Elliott Evans

With some surplus wood from the mysterious woodworking project, I made this little phone tray to mount in my car. I got tired of never having anyplace I could put my phone down where it would rest face up so I could glance at maps or whatnot.

The tray, made entirely of 1/4″ cherry, is sized to fit my phone, and has a small cut-out for a charging cord. The wood is sealed with some shellac. The tray is clipped to the e-brake lever, which maybe isn’t the safest thing, but is certainly safer than balancing the phone on my knee while I drive.

The clip (I don’t even know where this clip came from, It was in my bin of miscellaneous hardware. I suppose it’s for holding a broom handle.) is screwed to a block of walnut, and the block is attached to the underside of the tray using “Command” adhesive strips. This is so that if I ever want to, I can replace this mount with something else, or re-use this clip on a tray sized for a different phone.

Another Shogi

Posted on 2020.04.122020.04.13 by Elliott Evans

Last Pennsic, a friend asked me if I could make a shogi for her like the ones I have made for us. I said yes, because I had some things I wanted to try. I tried out a new method for the leg joinery, and a new method for sewing the seat fabric, earlier this year. I bought some new hinge hardware back before the virus shutdown, so it was time to get cracking. I started in earnest a few days ago, and I finished it up today.

Now, if we ever have another SCA event, this stool is ready. If you zoom in on the picture, you can see that I used the same wedged through-tenons with curved shoulders that I used on the previous shogi. The only real difference is that I bought some connector bolts to use as the pivot hinges where the legs cross. There is also a bronze bushing in there to make sure the hinge works smoothly. All this special hardware was a little pricey, but I think it will be worth it in the long run, and even thought the hexagonal recesses in the bolt heads look a little modern, I think the hardware gives the completed stool a much more finished look.

Daimon Hitatare Sugata

Posted on 2020.03.252020.03.25 by Elliott Evans

A while back (more than a year ago, probably) I was browsing the online collections of the Metropolitan Museum of art, and I found a hanging scroll called “A Nenbutsu Gathering at Ichiya, Kyoto“, which is an excerpt from the “Illustrated Biography of the Monk Ippen and His Disciple Ta’a”.

Now, I am not a big fan of the Pure Land Buddhism favored by Ippen, but I was instantly drawn to a figure in the middle foreground. Not only is he wearing a bright-colored hitatare, it’s a daimon hitatare decorated with a triple-hexagon motif (my registered badge is hexagonal), and I look kind of like him with a beard and narrow stature.

This has been the reason for me buying bright orange linen at Pennsic, me learning to carve wooden printing blocks, and me spending hours practicing printing and actually printing yards and yards of fabric.

Behold, my daimon hitatare:

*Hitatare* top and matching *hakama* pants, front

*Hitatare* top and matching *hakama* pants, back

The outfit still needs some finishing touches, but I am so happy with the way main construction went on this garment that I thought I would post some photos. I still need to make a samurai eboshi hat, and a fan if I want to complete my recreation of this guy from the painting. I am torn about adding the kotsuyu and sodetsuyu knots to the garment. I know they should be there to make a proper daimon hitatare, but they are not visible in the painting.

More Fabric Printing

Posted on 2020.03.222020.03.22 by Elliott Evans

Spent the last two days prepping fabric and planning, and spent the whole morning block-printing some fabric.

Now, every available surface in my office is draped with fabric. There’s very little bleed through the fabric, and the printing is actually thin enough that it does not run or drip, and dries quickly. I used Jacquard “Textile Color” with “Air Fix” additive. Even so, I will probably spend tomorrow heat setting with an iron just in case.

All in all, I did almost 100 impressions of the badge today, and another dozen or so impressions while testing. This is all from just one of those little 2.25 fluid ounce jars of paint. There’s still some paint left, too.

First Garment

Posted on 2020.03.212020.03.20 by Elliott Evans

First complete garment from block-printed fabric is this kataginu vest. I have a much larger project I’m working on, but this garment enabled me to do a batch of test prints like the one I posted the other day. Later, I was able to make a garment from some of the tests.

It’s really super difficult to get all the wrinkles out of linen this thick. It’s great stuff, going to make awesome garb, but wrinkly. The printing came out good. I had to print back mon on both pieces before sewing, because printing across the seam with allowances on the inside would not have worked as smoothly.

Tabi 2019

Posted on 2020.02.102020.02.23 by Elliott Evans

I didn’t manage to get my tabi for last year finished until February of this year, but i’m now way ahead of last year when I didn’t finish my 2018 tabi until more than half way through the year.

The uppers and soles of these tabi are made from the same raw silk I used for this suoh. The ties are made from some green linen I had left over from this hapi that I made so long ago. I did save some time making this pair by just overcasting all four layers (two layers of upper, two layers of sole) together at once instead of sewing the inner and outer layers together separately and then joining them with the himo ties. This leaves a raw edge rubbing against the feet, but hiding this edge between layers is bulkier and actually less traditional. Anyway, as you can see in the photo, I usually wear socks inside my tabi.

Just in case you have absolutely no idea what I’m talking about here, tabi aretraditional Japanese footwear. Common tabi are made of two layers of fabric. Modern tabi have closures at the back, but historical tabi close in front and either tie at the top or are tall enough to be held shut by the kyahan. Since they are fabric and you walk on them, they tend to wear out pretty quickly. I try to make a new pair every year so that as old ones fall apart or get too dirty I have new clean ones to take their place. Since they don’t need very much fabric, I usually piece them together from bits of surplus fabric left over from other projects.

SCA Portrait

Posted on 2020.01.272020.01.31 by Elliott Evans

Here’s a picture of me from our Baronial 12th Night event wearing a Kataginu Kamishimo of mostly new-for-2020 garb.

I’m wearing a kataginu vest and hakama pants in matching blue linen, printed cotton kosode, white linen kosode, white linen kyahan shin covers, black linen tate eboshi hat, and purchased jika tabi shoes. Sagemono belt-hangers are a belt favor of the three baronial orders to which I have been inducted (Order of Copernicus, Order of the Blue/Silver Comet, Order of the Gold Comet) and a kinchaku made from the same black silk brocade as my elevation garb which has been machine embroidered with a Laurel wreath.

Test Cutting

Posted on 2020.01.08 by Elliott Evans

I spent a bunch of time today buying a new band saw blade and setting up machines so I could make some test cuts on scrap wood to prototype some interesting joinery for a new folding stool design.

How do you join a 1.25″ wide board perpendicular to a 1.25″ dowel? It takes a forstner bit, a band saw, and a mortising machine. I’m pretty excited to see how this works out on an actual project.

Armrest Coaster

Posted on 2020.01.082020.01.07 by Elliott Evans

Some months ago, we got a new sofa and comfy chair for the den. These pieces are very rectangular, and go nicely with the Mid-Century Modern look of the den, but it’s very tempting to rest your drink on the armrest while you’re sitting in them, which would be unwise since that drink is likely to sweat or spill onto the upholstery. I’ve seen little table-like structures that sit on the arm of a couch, and I figured, “I am a woodworker, and I don’t need to pay those prices for somebody else to make this for me.” Behold!

Coaster, armrest-type, from walnut — Walnut Armrest Coaster

I had a walnut board in the garage, left over from some project long ago. The corners are miter-cut, and I managed to keep track of the pieces well enough that you can see the grain flow around the bend. The corner joinery is reinforced with splines, also from walnut). You can see that I had a difficult time getting all this glued up, because of the blotches in the linseed oil finish.

This was a pretty-good fast project, only taking a few hours over the weekend. I may wind up making a couple more of these.

Gray Smock Project

Posted on 2019.12.30 by Elliott Evans

Most years, I try to make one of my holiday gifts for Sharon be something that I made myself. This year, I decided sort of at the last minute that it would be a knock-off of a garment she bought for herself earlier this year. She bought a kind of smock / poncho garment, and it has become one of her favorite things. It’s a good thing to throw on as an extra layer for warmth, and it adds a couple of handy pockets. The catalog she got it from only offers a couple of colors, and she bought the one she liked. If she was going to have another one, it would have to be hand made.

Smock Gray Sharon 2019 — Sharon in her new gray smock

The fabric is a light gray mostly cotton stretch knit. Don’t underestimate the comlexity of this garment. The shoulders actually slope down from the neckhole, and the sides taper in towards the bottom hem. The hems have narrow turn-unders, and mitered corners. The pockets have rounded bottom corners. The neck hole has a narrow facing band. I have done almost no work with this kind of stretch knit fabric before.

Anyway, it took me a few days to get everything laid out, cut out, lanned out, and sewn. It was finished in time for the holiday, but still had chalk marks all over it so it had to be washed before it could be worn. Sharon sent all day yesterday wearing it, and found it to be as comfortable as the original, so success.